Eaton Swap.....
Posting different threads all together in one thread to combine some valuable info for those going this route.
These threads have some useful info, links or parts list that can be used. Instead of searching through pages of info, here's the good one's that I found. If anybody care's to contribute please post your link and I will copy and paste in this first post to keep them all together. Shaker bracket pics My eaton swap writeup http://www.corral.net/forums/showthr...sid+terminator http://www.extremehp.com/modules.php...er=asc&start=0 http://www.mach1registry.org/forums/...ght=eaton+swap http://groups.msn.com/0397CobraConversion/photoalbums This is a list of parts that I put together after looking at multiple pics and from what I have gathered that will be needed. Some are small parts that you will get when buying the S/C or in package deals that you get. Makes a great checklist when making sure you got everything needed to complete the swap. See page 2 for pics of each part. It's not complete yet but will be when I get a chance to take pics of everything. 2r3z6312baa - Crank pulley /Harmonic Balancer f1az6378a - washer for balancer f5rz6a340b - bolt for balancer 2r3z6312ba - Supercharger Crank drive pulley 2r3z10153ca - Bracket that replaces stk. alt. on 99-01 Cobra’s and 03/04 Mach 1’s (Comes w/ pulley below if bought used) yw7z8678aa - pulley for above bracket 2r3z6b209bc - Pulley bridge assembly for S.C. (If bought new it comes with the bridge, 2 idlers and tensioner) (8678B) Idler pulley,timing cover pass. side yw7z8678aa - pulley on drivers side of timing cover (6D080) Timing cover (if bought new, it comes w/ pulley on drivers side and tensioner) s5az6700a - timing cover seal (10A313) Upper alternator bracket (10153) Lower alternator bracket (10346) Alternator 1U2Z-14S411-TA Electrical connector (alt. to harmness ) (6B209A) Tensioner on timing cover 2r3z8260ab - Radiator hose 2r3z8a593ab - Radiator hose 2r3z8k576aa - Radiator hose 2r3z8548aa - Water cross over pipe (6881) Cobra oil cooler adapter (6A642) Cobra Oil cooler 2r3z9002aa - Cobra fuel tank (optional) 2r3z9h307ab - Cobra fuel pump (optional) 2r3z6f066aa - Eaton supercharger 2r3z9424bb - Lower intake (6K775) Garrett factory intercooler 3U2Z-14S411-SPB IAT2 sensor connector 2r3z9n491ca - Intercooler hard lines that hug the block (If bought new, it comes w/ part # 9l443c) (9N491A) Intercooler hard lines that come from the h/e 3r3z9l443aa - Intercooler line that goes from the i/c adapter to i/c res. 2r3z9l443ba - Intercooler line that goes from the i/c adapter to the hard lines that hug the block 2r3z9l443ca - Intercooler line that goes from the hard line against the block to i/c pump(included w/ the hard line that hugs the block if purchased new) 2r3z9l443da - Intercooler line that goes from hard line to hard line 2r3z9l443ea - Intercooler line that goes from hard line from h/e to i/c pump 2r3z9l443fa - Intercooler line that goes from hard line and connects to h/e 2r3z9l443ga - Intercooler line that goes from hard line and connects to h/e f8yz8501aa - Ford / Bosche water pump for intercooler 2r3z8n500ac - Intercooler pump bracket 2r3z8k226aa - Factory heat exchanger 2r3z8a193aa - Heat exchanger mounting bracket 2r3z8c386aa - 2each bracket clamps for h/e (9N491B) Lower manifold to intercooler water adapter 2r3z9a589ca - Plenum (9B659) Intake tube from maf to t/b. (9F715) IAC valve 2r3z9f593ba - Injectors (6F089) Boost bypass actuator 2r3z9a825aa - Cruise control cable 2r3z9a758aa - Throttle cable (9728) Throttle and cruise control cable mounting bracket 1l3z12b579aa - MAF xw4z9d475ab - EGR valve 2r3z9d477ad - EGR tube (6C324) PCV tubing (9F479) Sensor on the back of the S/C (9J432) Bracket for vacuum stuff on left side of the S/C (9H465) Vacuum stuff (9J459) Vacuum stuff (9J460) Vacuum stuff (9E498) Hose's or tube cluster of connectors for the vacuum parts above e83z9f670a IAC gasket 2r3z6020aa - Timing cover gasket LH side 2r3z6020ba -Timing cover gasket middle 2r3z6020ca - Timing cover gasket RH side 2r3z9h486aa - Lower intake to S.C. gasket 2r3z9l437bb - Plenum to S/C gasket e6az9d476b - EGR gasket 2r3z3490aa - Power steering resevoir bracket. I/C resivoir tank i/c pigtail S/C 8 rib belt inner acc. belt. n804178s309 - (8) Nuts for plenum, coolant crossover and pulley bridge can be picked up at local auto parts store in help section. n805164437 - (1) Bolt for pulley cage to timing cover. n808102s437 - bolt that is used on the idlers and pulleys. Only need if you buy parts seperately. You will need a total of at least 6 of these. n808920s437 - Pulley bridge bolts n606677-s36 (4) Bolts to bolt the bracket clamps to the h/e bracket N605909s437 - (4) bolts for the upper alt. bracket n807274s437 (1) lower alt. bracket to alt bolt n811313s431 (4) studs to bolt plenum to s/c w506404s437 (10) i/c to s/c bolts |
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Awesome. Thanks Archie! :claus:
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Nice Arch! I stuck it...
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good post! I was actually about ready to buy a kit from a member on here and now its making me second guess myself unless I can basically find a full kit... Thanks for the info!
Daniel |
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From your other post Archie:
2003-04 Mach-1 Eaton Conversion parts list ( Many parts left out can be looked up in a Helms manual) 1.) 2R3Z-6312-BAA Crank pulley /Harmonic Balancer 2.) 2R3Z-6C254-BC Supercharger Crank drive pulley 3.) 2R3Z-8678-BA Pulley w/mount Replaces stk alt. Pulley 4.) 2R3Z-8B603-BB Pulley bridge assembly for S.C. 5.) 1L2Z-8678-AB Idler pulley,timing cover LH side 6.) 2R3Z-6D080-BC Timing cover 7.) 2R3Z-6020-AA Timing cover gasket LH side 8.) 2R3Z-6020-BA Timing cover gasket middle 9.) 2R3Z-6020-CA Timing cover gasket RH side 10.) 2R3Z-10A313-AB Upper alternator bracket 11.) 2R3Z-10153-BA Lower alternator bracket 12.) 1U2Z-14S411-TA Electrical connector (alt. to harmness ) 13.) 2R3Z-6B209-AA Tensioner on timing cover 14.) 2R3Z-8260-AB Radiator hose 15.) 2R3Z-8A593-AB Radiator hose 16.) 2R3Z-8K576-AA Radiator hose 17.) 2R3Z-8286-AB Water cross over pipe 18.) F8ZZ-6881-AA Cobra oil cooler adapter Note: Use your stock gasket from your adapter or a leak will occur with a Cobra gasket! 19.) 2R3Z-6A642-AA Cobra Oil cooler 20. 2R3Z-9002-AA Cobra fuel tank 21.) 2R3Z-9H307-AB Cobra fuel pump 22.) 2R3Z-6F066-AA Eaton supercharger & inlet / T.B. 23.) 2R3Z-9424-BB Lower intake 24.) 2R3Z-6K775-?? Garrett factory intercooler 25.) 2R3Z-9H486-?? Intercooler to S.C. gasket 26.) 2R3Z-9A758-AA Cobra throttle cable 27.) 3U2Z-14S411-JUA IAT sensor connector 28.) 2R3Z-9H308A-?? Intercooler pipe to heat Exchanger 29.) 2R3Z-6K683A-?? .. 30.) 2R3Z-6K683B-?? . 31.) 2R3Z-6K683C-?? . 32.) 2R3Z-6K683D-?? . 33.) 2R3Z-6K683E-?? . 34.) 2R3Z-6K683F-?? . 35.) 2R3Z-6K683G-?? . 36.) 2R3Z-8501-?? Ford / Bosche water pump for intercooler 37.) 2R3Z-9L440-?? Factory heat exchanger 38.) 2R3Z-8A193-?? Heat exchanger mounting bracket 39.) 2R3Z-6C693-?? 2each bracket clamps 40.) 2R3Z-9H308C --?? Lower manifold to intercooler water adapter From that list I only cross referenced like 3 parts. Now I checked out some of these parts and they aren't all good part numbers, so check them out before you just order some of them. Here is my updated list so far of Ford's pricing for a lot of the parts. I'll try and make a list as to what exactly each part is since there arent' any descriptions. http://www.mach1registry.org/forums/...3&d=1193949591 http://www.mach1registry.org/forums/...1&d=1194122681 http://www.mach1registry.org/forums/...1&d=1194122681 |
Re: Eaton Swap.....
Ok here goes...
6020 - Timing cover gaskets. LH RH and Center 9E926 - Throttle body 6F066 - Supercharger assy. 9A589 - Throttle outlet that bolts to supercharger. IAC valve bolts to it 9F593 - Fuel injector 12B579 - MAF sensor 9H307 - Cobra fuel pump 9002 - Cobra Fuel tank 9424 - Lower intake manifold 6B209 - Upper main tensioner assy. 9N491 - Hose assy for intercooler 8K226 - Intercooler 9D475 - EGR valve 9D476 - EGR valve gasket 9D477 - EGR tube from valve to manifold 6312 - Crankshaft pulley/damper 8501 - Water pump These numbers are the "base" numbers. The center number of the part number. They tell what exactly the part is. Oh and for the list with part numbers and prices in the pics I posted, the first price is the cost, the second price is Ford list, and the third price is my price, 10% over. Some parts I put on there below cost because I found a few for 50% off or similar discounts. |
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Jeff, Can you post an exploded pic of the supercharger assembly and the heat exchanger and the lines that run from it?
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So what kind of total cost are we looking at excluding the blower itself that can be bought cheap from ebay.
Also is a cobra tank really needed? Cana boost a pump or focus pump be used instead? |
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I figure this setup would cost between 2-3.5k dollars to complete. Pending if you find a good deals on the parts. |
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Could someone explain part#18 to me. It states you have to use the gasket from a Mach even when using the cobra oil cooler and adaptor.
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Jeff,
We are so not fing worthy...... You are the man. |
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WOW dude you are officialy the man for real dude. Thank god this is a sticky. After the pics you posted it would have been a sticky anyway. Good find :THUMBSUP:
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after seeing this post a eaton'ed mach actuality sounds like a fun project.
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I've been collecting parts for my eaton swap, definitely can be done pretty reasonable if you have time to look for parts. If you've only got a few weeks you can probably find most of it but you're gonna pay for it. I've gotten almost all the main parts, down to the timing cover/balancer/random small parts and brackets. I've scored some real good deals on a lot of the smaller parts especially, what you've really got to watch is the fact that if you buy one or two small parts from each person and spend 20-30 bucks each you'll be way over your budget quick but if you can get a lot of the parts from one person you can save big. I'm going for it in mid december when i'm on my winter break from college. It is tough finding all these parts but for the price you can't beat it if you've got time to look. It gives you a lot of potential down the road too with more boost and also a kenne bell/whipple upgrade can be done for like 3k after you swap over all the eaton parts.
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yea thats the only thing steering me away from it is all the **** parts you gotta hunt for
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Das it!! Im sick n tired of being poor! Im gonna rob a bank or somthing...
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barrow the viper and rob one! :smokin:
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soon i will be starting my swap. so ill just post my progress as i progress with the swap in here since this is a sticky. it certainly is a crapload of parts and i have school during the week so don't expect rapid postings lol
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could someone get be the wiring diagram for the machs alternator and the 2003 cobras alternator? i need the one that shows the connection wire itself to the alternator. as you know the 03 alt has a different connector on it and i need the diagram to splice in the 03 pigtail.
thanks! |
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i started tonight! heres my 1st night progress!
http://www.mach1registry.org/forums/...3&d=1195285018 http://www.mach1registry.org/forums/...4&d=1195285018 |
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I will try and go back later and label exactly what everything is.
1. Upper alternator bracket (10A313) Part #: 2R3Z-10A313-AB List price: $172.64 Cost: $77.69 2. Lower alternator bracket (10153) Part #: 2R3Z-10153-BA List Price: $54.09 Cost: $24.34 3. Lower pulley or crankshaft pulley (6312) Part #: 2R3Z-6312-BA List price: $801.67 Cost: $481.00 4. Alternator (10346) Part #: 2R3Z-10346-BA List: $293.52 Cost: $176.11 5. Coolant crossover (8548) Part #: 2R3Z-8548-AA List price: $135.80 Cost: $61.11 |
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Some more parts.
6. Egr (9D475) Part #: XW4Z-9D475-AB List price: $107.09 Cost: $48.19 egr tube(9D477) Part #: 2R3Z-9D477-AD List price: $62.32 Cost: $37.39 w/ hoses(9P761A & 9P761B) that go to the sensor 7. Coolant Hose (8A593) Part #: 2R3Z-8A593-AB List: $40.87 Cost: $18.39 8. Pulley bridge w/ idlers and tensioner (6B209B) Part #: 2R3Z-6B209-BC List: $382.55 Cost: $229.53 9. I/C pump(8501) Part #: F8YZ-8501-AA List: $403.70 Cost: $201.85 bracket(8N500) Part #: 2R3Z-8N500-AC List: $86.50 Cost: $51.90 w/ hose (9L443C) Part #: 2R3Z-9L443-CA List: $22.16 Cost: $9.97 10. Pulley (8678A) Part #: 2R3Z-8678-BA List: $133.47 Cost: $80.08 |
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Some more..............
11. Coolant hose 12. Heat exchanger lines and hose Part #: 2R3Z-9N491-CA List: $84.77 Cost: $50.86 (9H08 in Ford catalog pic) 13. Intake tube Part #: 2R3Z-B659-BA List:$90.80 Cost: $54.48 14. PCV tubing. One side plugs into the back of the s/c and the other side connects to a tube that goes into the drivers side head. 15. Cobra crank pulley(6312) |
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Some more parts
16. i/c hose that goes from hard line to hard line. (9L443C) 17. Bracket (9J432), w/ (9H465), w/ (9J459), w/ (9J460) 18. I/c resevoir (8A080B) w/ hose (9L443A) 19. Cobra oil cooler adapter (6881) (Not seen, but attached to the backside of the cooler Cobra Oil cooler (6A642) 20. Crank pulley /Harmonic Balancer (6312) & Tensioner on timing cover (6B209A) & Timing cover (6D080) |
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More parts....
21. Heat exchanger tubing (9H308) Part #: 2R3Z-9N491-CA List: $84.77 Cost: $50.86 with soft lines. 1 goes to the i/c resevoir and the other goes to the intake to i/c adapter (9L443B). 22. heat exchanger (8K226) Part #: 2R3Z-8K226-AA List: $760.63 Cost: $456.38 23. Plenum (9A589) Part #: 2R3Z-9A589-CA List: $517.82 Cost: $258.91 Iac (9F715) Part #: 2R3Z-9F715-AB List: $84.70 Cost: $42.35 T/B (9E926) Part #: 2R3Z-9E926-AAA List: $236.74 Cost: $118.37 24. Heat exchanger tubing (9N491A) Part #: 2R3Z-9N491-DA List: $98.15 Cost: $58.89 w/ soft lines (9L443F) Part #: 2R3Z-9L443-FA List: $15.02 Cost: $6.76 (9L443G) Part #: 2R3Z-9L443-GA List: $15.02 Cost: $6.76 25. Heat exchanger brackets (8A193) Part #: 2R3Z-8A193-AA List: $207.48 Cost: $124.49. One side of them. Im missing the other 2 but will have them shortly. |
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Some more.
26. Lower intake to intercooler adapter. (9N491B) 27. Timing cover gaskets(6020) 28. Plenum to s/c gasket(9L437) 29. S/C to lower intake gasket(9H486) 30. Harmonic balancer bolt(6A340) & washer(6378) |
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More...
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ph8
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Ph9
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What's the PH7 PH8 PH9 on those last few posts?
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Place holders for more pics. My puter at home is not picking up internet so I have not been able to post them. I will shortly though. |
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thx allot for doing this guys this will help out big time when i start bolting parts on! :worship:
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i took a lil mock up shot wit the eaton... looks BA.
http://img408.imageshack.us/img408/1454/1004821xv7.jpg |
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Oh snap!! NICE!! Mm mm lookin' good. :33:
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I think it would look hella cool if the blower was tall enough to poke out of our hoods like the shaker does,
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Jeff,
In pic 15 that I posted on this page that tubing comes out from underneath the lower intake. Can you tell me where those two go so I can label it. |
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http://www.mach1registry.org/forums/...1&d=1195673873
That look right? |
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Neither one of those look like it.
Here's a pic of where it mounts. http://img134.imageshack.us/img134/7...swap034gm4.jpg |
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Awesome progress pics
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That probably sounds about right. You may be able to fab up the hose itself.. This is the only EGR/PCV stuff I can find for the Cobra
http://www.mach1registry.org/forums/...1&d=1195677812 http://www.mach1registry.org/forums/...1&d=1195677812 |
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